Usage
Excavator demolishing a house. Note the hydraulic thumb
Link-Belt excavator trenching.
Close up of Knuckle Boom.
Excavators are used in many ways:
Digging of trenches, holes, foundations
Material handling
Brush cutting with hydraulic attachments
Forestry work
Demolition
General grading/landscaping
Heavy lift, e.g. lifting and placing of pipes
Mining, especially, but not only open-pit mining
River dredging
Driving piles, in conjunction with a Pile Driver
Configurations
Excavators come in a wide variety of sizes. The smaller ones are called mini or compact excavators. Caterpillar's smallest mini-excavator weighs 1610 kg (3549 lb) and has 19 hp, their largest model weighs 84,980 kg (187,360 lb) and has 513 hp.
However this is far from the largest excavator available, consider the Terex RH 340, it weighs in excess of 550,000 kg, has 3000hp and has a bucket size of 34.0 m
The primary job of the engine in an Excavator is to drive Hydraulic pumps, there are usually 3 pumps, the two Main pumps are for supplying oil at up to 5000 psi for the rams, slew motor, track motors, and accessories. The third pump is for Pilot Control, this is a lower pressure (700 psi) circuit used for the control of the spool valves, this allows for a reduced effort required when operating the controls.
The basic components of an excavator include, the Undercarriage which includes the blade (if fitted), tracks, track frame, and final drives which have a hydraulic motor and gearing providing the drive to the individual tracks. The house (including the operators cab, counterweight, engine, fuel and hydraulic oil tanks) attaches by way of a centre pin to the Undercarriage, allowing the machine to slew 360 unhindered.
The main boom attaches to the house, it can be one of 3 different configurations, Most are Mono Booms, these have no movement apart from straight up and down, some others have a Knuckle Boom which can also move left and right in line with the machine, the other option is a hinge at the base of the boom allowing it to hydraulically pivot up to 180 independent to the house, however this is generally available only to compact excavators.
Attached to the end of the Boom is the Stick (or dipper arm), the stick provides the digging force required to pull the bucket through the ground, the stick length is optional depending whether reach (longer stick) or break-out power (shorter stick) is required. On the end of the stick is usually a bucket. A wide, large capacity (Mud) bucket with a straight cutting edge is used for cleanup and leveling or where the material to be dug is soft, and teeth are not required. A general purpose (GP) bucket is generally smaller, stronger, and has hardened side cutters and teeth used to break through hard ground and rocks. Buckets have numerous shapes and sizes for various applications. There are also many other attachments which are available to be attached to the excavator for boring, ripping, crushing, cutting, lifting, etc.
Prior to the 1990s, all excavators had a long, or conventional counterweight that hung off the rear of the machine to provide more digging force and lifting capacity. This became a nuisance when working in confined areas. In 1993 Yanmar launched the world's first Zero Tail Swing excavator, which allows the counterweight to stay inside the width of the tracks as it slews, thus being safer and more user friendly when used in a confined space. This type of machine is now widely used throughout the world.
Excavator attachments
In recent years, hydraulic excavator capabilities have expanded far beyond excavation tasks with buckets. With the advent of hydraulic powered attachments such as a breaker, a grapple or an auger, the excavator is frequently used in many applications other than excavation. Many excavators feature a quick coupler for simplified attachment mounting, increasing the machine's utilization on the jobsite. Excavators are usually employed together with loaders and bulldozers. Most wheeled, compact and some medium sized (11 to 18 tonne) excavators have a backfill (or dozer) blade. This is a horizontal bulldozer-like blade attached to the undercarriage and is used for leveling & pushing removed material back into a hole.
A CASE excavator with sheepsfoot compactor attachment
CAT excavator with a hydraulic thumb attachment
Link-Belt excavator with a thumb used in demolition.
Hitachi Excavator with a pulverizer attachment
This Link-Belt excavator is fit up for logging.
A CAT excavator with a hammer attachment in a rock quarry
Link-Belt 240 X2 excavator equipped with a hydraulic cab riser and magnet attachment loading scrap metal
Terminology
Excavators are also called diggers and 360-degree excavators, sometimes abbreviated simply to a 360. Tracked excavators are sometimes called trackhoes by analogy to the backhoe. Even though the 'back' in backhoe refers to the action of the bucket (which pulls "back" toward the machine) and not the location of the shovel, excavators are also occasionally referred to as fronthoes or even just "hoes". In North America, digging excavators are sometimes referred to as "hi-hoes" and often simply as "shovels".
In the UK, wheeled excavators are sometimes known as 'Rubber ducks'.
This section may require cleanup to meet Wikipedia's quality standards. Please improve this section if you can. (September 2008)
In Japan, the alias Yumbo (, Yunbo?) is a more popular name for excavators. In 1954 after the patent right was obtained from Italy, the French company SICAM produced an excavator model Yumbo S25 . SICAM licensed this technology to many companies, such as Drott in United States, Priestman in UK, and Mitsubishi in Japan and other countries in the early 1960s. The first excavator from Mitsubishi using this technology was named Yumbo Y35 which was aimed for the international market in 1961. Since then, Yumbo has become the popular name and de facto standard in Japan because of its use in Classified ads even though this is not the formal name there.
The excavating technology of Mars rovers
This section requires expansion.
NASA Phoenix Mars Lander solar panel and the lander Robotic Arm with a sample in the scoop (June 10, 2008)
The Phoenix spacecraft has a robotic excavating arm, controlled by an on-board computer system or the terrestrial command center, and equipped with a bucket, a drill, a camera and other sensors. Because of the extreme climatic conditions of Mars there were several malfunctioning problems with Phoenix's "excavator".
Gallery
John Deere excavator 330C.
Mini digger by Kubota
Caterpillar excavator.
Older American 35A in borrow pit (American was a former brand of excavator)
Brand new New Holland excavator in Brittany (France).
Link-Belt 210X2 excavator
Orenstein & Koppel excavator on with special attachments to run on rail tracks as well as on the road wheels.
Notable manufacturers
Bobcat Company
Case CE
Caterpillar Inc.
CNH Global
Doosan Infracore (formerly Daewoo Heavy Industries & Machinery) - including Solar brand
Hitachi Construction Machinery
Hydrema
Hyundai Heavy Industries
John Deere
J. C. Bamford (JCB)
Komatsu Limited
ThyssenKrupp
Kobelco
Kubota
Liebherr
Manitowoc Cranes
Mitsubishi Heavy Industries
New Holland
Orenstein & Koppel (O&K)
Poclain
ST Kinetics
Terex Corporation
Volvo Construction Equipment
See also
Types of excavator
Compact excavator
Dragline excavator
Long reach excavator
Steam shovel
Power shovel
Suction excavator
Other
Bulldozer
Civil Engineering
Heavy equipment
Mining Simulation
Notes and references
^ http://www.yanmar.com/construction/products/excavators/
^ http://www.heservices.co.uk/plant/komatsupw130.php
^ Book title:Giant Earthmovers/An Illustrated History, ISBN 0-7603-0369-X, 9780760303696, MBI Publishing Company, page 201
External links
Wikimedia Commons has media related to: Excavators
User-Controlled VRML Simulation of an Excavator
NIOSH Publication: Preventing Injuries When Working With Hydraulic Excavators and Backhoe Loaders
Categories: Engineering vehicles | Tracked vehiclesHidden categories: Articles needing cleanup from September 2008 | All pages needing cleanup | Articles to be expanded from August 2008 | All articles to be expanded
Technorati Tags: Backpack, Belting, Briefcase, China, Excavator, laptop, Leather, Manufacturer
